Pumps, Valves, Controls, and Sensors
Course Pack: Pump Seals, Materials & Control Systems
Instrumentation and Controls for Pumping
Course Description
This module provides Pump Instrumentation Training for operators and maintenance personnel working with water and wastewater pumping systems. Learners explore how instrumentation and control devices influence pump performance, including concepts such as dosing, reaction time, hysteresis, and process control. The course examines the role of sensors, controllers, valves, and related equipment that interact with pumps and impact overall system efficiency. Participants also learn practical troubleshooting methods to identify operational issues, improve reliability, and maintain optimal performance. Through this Pump Instrumentation Training, learners gain a stronger understanding of how pumps and control systems work together to support safe and efficient facility operations.
Learning Objectives
1) Define reaction time, hysteresis, and deadband in controls
2) Configure interlocks and permissives for safe operation
3) Identify upstream/downstream equipment interactions
4) Use structured troubleshooting for control issues
Agenda
1) Basics of instrumentation signals and scaling
2) Use of hysteresis/deadband and alarm setpoints for stable control
3) Interlocking with tanks, valves, and analyzers to ensure safe operation
4) Chemical dosing control strategies based on flow or residual feedback
5) Troubleshooting methods and documentation practices for control changes
Target audience
Operators responsible for pump control and automation
Level
III
Learning material and method
Online on-demand
Assessment
Knowledge check and quiz (80% correct and above)
Instructor
Will Boylan