Pumps, Valves, Controls, and Sensors

Course Pack: Pumping Systems, Controls & Chemical Dosing

Pumps, VFDs, Flow Pace & Chemical Dosing

Course Code: WWW-PMP-004
Old Course Code: 2026.2
Water/Wastewater/Dual: Dual
Course Pack: Pumping Systems, Controls & Chemical Dosing
Course Time (mins): 30
State Approval ID:N/A

Course Description

This module provides training on Pumps VFDs Flow Pace Chemical Dosing, covering variable-frequency-drive (VFD) recirculation concepts, pressure and flow control strategies, tank-level dynamics, and flow-paced chemical dosing applications. Learners explore how control loops interact with pump systems, including stable transitions, compound-loop behavior, and troubleshooting methods for oscillations caused by control-system interactions. Through this Pumps VFDs Flow Pace Chemical Dosing training, operators gain practical knowledge to improve system stability, optimize pump performance, and maintain reliable process control.

Learning Objectives

1) Explain how VFDs affect head/flow and recirculation stability

2) Maintain pressure/flow using setpoints and PID tuning basics

3) Describe tank hydraulics affecting setpoint behavior

4) Configure flow-paced dosing and compound loops

5) Troubleshoot oscillations due to control interactions

Agenda

1) Fundamentals of variable frequency drives (VFDs) and affinity law relationships

2) Pressure and flow control using setpoints, ramping strategies, and stable transitions

3) Tank dynamics, including residence time and inflow/outflow effects on control

4) Flow paced chemical feed approaches for process consistency

5) Common control system troubleshooting patterns for compound loops

Target audience

Operators working with flow pacing, process control, and chemical feed

Level

III

Learning material and method

Online on-demand

Assessment

Knowledge check and quiz (80% correct and above)

Instructor

Will Boylan

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